RE: [CR] Built-up lugs and heating joints

(Example: Framebuilders:Tony Beek)

From: "Mark Bulgier" <mark@bulgier.net>
To: Classicrendezvous@bikelist.org
Subject: RE: [CR] Built-up lugs and heating joints
Date: Sun, 28 Apr 2002 10:49:09 -0700


Wes Gadd asks:
> Where does one get tubing with the correct inside
> diameters to make up lugs? 1", 1 1/8", or 1 1/4" OD
> tubing is easy enogh to come by; tubing of a
> given ID is a different matter.

One might as well ask "Where does one get tubing?" - I can't imagine a tubing supplier that wouldn't carry .058" and .065" wall.

0.0625" (1/16") is the theoretical wall thickness it would take to reduce from, say 1-1/4" to 1-1/8". But since bike frame tubes are often a couple thousandths oversize, and you need clearance for the braze to penetrate, .058" wall is typically used.

This makes an ever-so-slightly loose fit for silver brazing, so one might occasionally use the next thicker common size, .065, and bore the ID on a lathe to get just the right clearance for the particular tube it has to fit.

Mark Bulgier
Seattle, Wa
USA