[CR]Headbadge rivets

(Example: Framebuilding:Tubing:Columbus:SLX)

From: Mark Stevens <mountgerald@btopenworld.com>
To: <classicrendezvous@bikelist.org>
References: <MONKEYFOODAOeIiGXix00000f5d@monkeyfood.nt.phred.org>
Date: Thu, 11 Aug 2005 22:34:35 +0100
reply-type=original
Subject: [CR]Headbadge rivets

Tom, Rivets have a plain shank i.,e smooth. If you have some 'rivets' with a parallel multi fluted shank it is called a 'hammer screw' These need a precisely drilled hole a fraction smaller then the flutes which allows them to 'bite' into the edge. They are tapped home with a small hammer or a punch. Because there is little resistance there is no danger of flattening the head. They are usually made of Brass. Very difficult to remove too.
     Rivets 'Setts' are used to stop the heads being flattened. They come in a range of sizes to fit the heads. They can be made by drilling a small hole in the end of a preshaped piece of 1/4 silver steel. The end is heated to cherry red then a ball bearing is placed in the hole and given a good accurate clout with a hammer. This forms a perfectly round hollow in the end of the tool. The ball bearing should be the same size as the rivet head of course and the hole drilled a bit smaller. Another way to avoid damage to paint, headbadges etc is to use a jewellers pircing saw and cut the rivet to length and slot it so it can be opened up inside the head. Mighty fiddly on a 24'' frame!
    Hope this helps. Mark Stevens Evanton Ross-Shire Scotland