[CR] Need derailleur repair advice

(Example: Framebuilders:Masi)

From: "Bob Hanson" <theonetrueBob@webtv.net>
Date: Tue, 8 Aug 2006 15:07:16 -0600
To: classicrendezvous@bikelist.org
Subject: [CR] Need derailleur repair advice


Help!... A while back I'd picked up a Simplex Super LJ front derailleur. The band had been broken off right where it encircled and pivoted around the chrome cable housing guide.

A local acquaintence, an older gentleman who'd worked his whole life as a machinist, mechanic and welder had looked over a detailed photo of the broken component and compared it to a perfectly good derailleur which I had at hand. He said without hesitation that he could repair it, and even showed me a small alloy piece (something like a watch bezel) which he'd recently repaired for someone... and had done so flawlessly. Unfortunately that fine gent suddenly suffered a heart attack and recently died before I could deliver the work to him.

I have no idea how anyone might make such a repair. I assume you cannot simply "solder" aluminum and must actually weld it - which makes such a micro-repair seem near impossible. Is there any type of epoxy which could be used for this sort of repair, or would it actually require the skill of a master welder (presumably with a super-tiny torch) to accomplish this type of a fix?

Appreciate any info or suggestions. Thanks!

Bob Hanson, Albuquerque, New Mexico, USA